Fiberglass / Stainless Steel Boiler Water Softener System For Continuous Production Of Soft Water

Product Description:

The fully automatic water softener features a comprehensive automatic control system, which can be customized according to user requirements as a single-tank or dual-tank system. The entire system is automated, with one tank serving as a backup while the other is in operation. When the operating tank reaches its set water production capacity, the system automatically switches to regeneration mode, and the backup tank continues the softening process. The whole softening system operates fully automatically, encompassing various processes such as running, backwashing, brine suction, ion exchange, forward flushing, and standby.

The raw water flows through the resin tank, which contains ion exchange resin and an automatic control valve. The Na+ ions in the resin undergo ion exchange with the cations (Ca2+, Mg2+) in the water, resulting in a water hardness of ≤0.03mmol/L at the softener outlet. When the system reaches the set flow rate, the controller automatically initiates the regeneration process, which involves several steps:

• Backwashing: Water is directed upward through the bottom distributor, flushing and loosening the resin bed, and removing accumulated suspended particles from the resin surface.
• Brine Suction Regeneration: Saturated brine solution, diluted to a concentration of 5-8%, is injected into the resin tank using a brine injector. The brine solution flows downward through the inactive resin bed, regenerating the resin and restoring its original exchange capacity.
• Exchange: The exchange process involves two steps. Firstly, after injection of the regeneration liquid, there is some uninvolved brine in the upper space of the resin tank which needs fully utilizing. Clean water with the same flow rate as the regeneration liquid is used to thoroughly regenerate the brine through the resin bed, a step called exchange. Secondly, the regeneration waste liquid in the resin pores is displaced from the resin bed.
• Forward Flushing: The purpose of forward flushing is to entirely remove the residual regeneration waste liquid, cleaning the resin bed until the water meets the required standards.

Features:

Our product boasts an exceptional automation level, ensuring that tasks are completed with minimal human intervention. With this innovative feature, you can save time and focus on other priorities!

Moreover, our product is designed to maintain stable water quality. You can trust that every drop of water passing through our system is free from unwanted impurities.

Additionally, it offers high efficiency, delivering results in record time while optimizing its resources. This highly productive system is guaranteed to exceed your expectations.

In line with our commitment to sustainability, our product features low energy consumption, preserving both resources and the environment while keeping costs manageable.

Technical Parameters:

There are several advantages of the product being offered, which are listed below:

1. Automatic control with simple and reliable operation.

The product is equipped with an automatic control system that is easy to operate and highly reliable. This means that users can operate the equipment without much training and enjoy a hassle-fr**e experience.

2. Strong adaptability, capable of softening water with high hardness up to ≤15mmol/L to residual hardness ≤0.03mmol/L in a single pass.

The product has strong adaptability and is capable of removing water hardness up to a high level of ≤15mmol/L in a single pass. It ensures that the residual hardness left after water softening is ≤0.03mmol/L, which is an excellent result.

3. Short regeneration time, low resin consumption, low salt consumption, stable water quality, and low operating costs.

The product has several features that make it cost-effective. It has a short regeneration time, low resin and salt consumption, and stable water quality, which means low operating costs.

4. Lightweight equipment with a compact and rational design, requiring a small footprint.

The product has a lightweight design with a compact and rational structure, which makes it easy to install and use. It requires a small footprint, which means that it takes up minimal space in your facility.

5. The complete machine is delivered from the factory, and installation is simple. Only the inlet and outlet pipes and power supply need to be connected to start water production.

The product is delivered complete and ready to install. You only need to connect the inlet and outlet pipes and power supply to start water production. The installation process is simple and fr**e of any complications.

Applications:

The automatic water softener is a versatile device used for the circulating makeup water in various equipment and systems including steam boilers, hot water boilers, heat exchangers, steam condensers, air conditioning systems, and direct-fired equipment. More than that, it is also widely used in domestic and industrial water treatment to enhance water quality regarding industries like food, electroplating, pharmaceuticals, chemicals, printing and dyeing, textiles, electronics, etc. Additionally, it acts as a pre-treatment for desalination systems.

The water softening process can be carried out in single-stage or multi-stage water softeners. As a result of these water softening methods, the hardness level of the produced water can be significantly reduced.