100T/H Continuous Production Water Softening Equipment FRP/SS/Carbon Steel By Tonglida

Product Description:

The fully automatic water softener can be customized as a single-tank or dual-tank system to meet user requirements. Equipped with a comprehensive automatic control system, the entire system operates automatically with one tank in use and the other serving as a backup. The working tank automatically goes into regeneration mode when it reaches the set water production capacity, while the backup tank takes over the operation. The entire softening system works in a fully automatic mode.

The operation of the softening tank includes several process stages: running, backwashing, brine suction, ion exchange, forward flushing, and standby. The raw water flows through the resin tank containing ion exchange resin with an automatic control valve. The exchangeable ions Na+ in the resin undergo ion exchange with the cations (Ca2+, Mg2+) in the water, resulting in the water hardness of the softener outlet being ≤0.03mmol/L.

When the system reaches the set flow rate, the controller automatically initiates the regeneration process, which includes several steps. The first step is backwashing: water is directed upward through the bottom distributor to flush and loosen the resin bed, simultaneously removing accumulated suspended particles from the resin surface. The second step is brine suction: saturated brine solution is injected into the resin tank through the brine injector after dilution to a concentration of 5-8%. The brine solution flows downward through the deactivated resin bed, regenerating the resin and restoring its original exchange capacity.

The third step is exchange, which consists of two steps. In the first step, after the regeneration liquid is injected, there is still some regeneration brine in the upper space of the resin tank that has not participated in the regeneration process. To fully utilize this brine, clean water with the same flow rate as the regeneration liquid is used to thoroughly regenerate the uninvolved brine through the resin bed. This step is called exchange. In the second step, the regeneration waste liquid in the resin pores is displaced from the resin bed. The final step is forward flushing, which is meant to completely remove the residual regeneration waste liquid from the resin bed and clean it until the water meets the required standards.

Features:

Our system is designed to provide high automation level, ensuring that minimal human intervention is required. With this, you can rest easy knowing that your system is running efficiently and reliably.

You'll also enjoy a stable water quality, as our system has been engineered to deliver consistent and continuous results. No more worrying about fluctuations in water quality - our solution has got you covered.

What's more, you won't have to worry about high energy consumption, as our system is designed to operate with minimal energy usage. This translates to lower operating costs, which means you can make significant savings in the long run.

Overall, our solution offers high efficiency, making it an excellent investment for anyone looking to optimize their water treatment system. With our innovative technology and cutting-edge design, this is the perfect solution for those looking for a reliable and cost-effective water treatment solution.

Technical Parameters:

Automatic control with simple and reliable operation:

The system is designed with automatic control to ensure easy and reliable operation. The user-friendly panel allows for simple and efficient management of the water softening process.

Strong adaptability, capable of softening water with high hardness up to ≤15mmol/L to residual hardness ≤0.03mmol/L in a single pass:

The system is designed to have strong adaptability and can effectively soften water with a high hardness level of up to ≤15mmol/L. With a single pass through the system, the final residual hardness level can be reduced to ≤0.03mmol/L, ensuring high-quality water output.

Short regeneration time, low resin consumption, low salt consumption, stable water quality, and low operating costs:

The system has a short regeneration time, low resin consumption, and low salt consumption, allowing for stable and consistent water quality while also ensuring low operating costs.

Lightweight equipment with a compact and rational design, requiring a small footprint:

The system is designed with a lightweight and compact structure, requiring minimal floor space. Its rational design ensures optimal performance and easy installation.

The complete machine is delivered from the factory, and installation is simple. Only the inlet and outlet pipes and power supply need to be connected to start water production:

The complete machine is delivered from the factory, ensuring that installation is simple and convenient. Merely connecting the inlet and outlet pipes and the power supply is all that is required to produce high-quality water effortlessly.

Applications:

The automatic water softener is a device widely used for treating the circulating makeup water in various steam boilers, hot water boilers, heat exchangers, steam condensers, air conditioning systems, and direct-fired equipment and system. It is specifically designed to reduce hardness and provide high-quality water for the above-mentioned systems.

Moreover, this water softener has key applications in both industrial and domestic water treatment sectors. It is effectively used in food, electroplating, pharmaceuticals, chemicals, printing and dyeing, textiles, and electronics industry for industrial water treatment purposes. It also works as a pre-treatment device for desalination systems.

The water hardness is reduced significantly once the water is treated by single-stage or multi-stage water softeners. As a result, it helps to prevent the scaling and corrosion of the equipment and systems.