Dual Tank Fully Automatic Water Softener Stainless Steel Construction 1-100T/H Capacity

Place of Origin Taian, Shandong
Brand Name Tonglida
Certification ISO9001 Quality System Certification
Model Number 1T-100T
Minimum Order Quantity 1 unit
Delivery Time As per requirements

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Product Details
Features High Automation Level, Stable Water Quality, High Efficiency, Low Energy Consumption, Low Operating Costs. Materials Fiberglass Reinforced Plastic (FRP), Stainless Steel, Carbon Steel
Origin Taian, Shandong Product Specifications 1-100T/H
Product Information Automatic Water Softening Equipment - Dual-Tank, Single-Tank, Continuous Water Production Brand Tonglida
Application Fields Industrial Boilers, Central Air Conditioning Systems, Heat Exchangers, Hotels, Restaurants, Food And Chemical Industries, Laundry And Dyeing, Medical And Sanitation, Etc.
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Product Description

 

 

Product Description:

The fully automatic water softener comes with a comprehensive automatic control system that can be customized according to the user's needs as a single-tank or dual-tank system. The system runs automatically, with one tank being used while the other serves as a backup.

Once the active tank reaches the set water production capacity, it automatically goes into regeneration mode, and the backup tank takes over the operation. The softening system operates in a fully automatic mode with several process stages, including running, backwashing, brine suction, ion exchange, forward flushing, and standby.

The raw water flows through the resin tank filled with ion exchange resin. The resin tank comes with an automatic control valve. The exchangeable ions Na+ in the resin undergo ion exchange with the cations (Ca2+, Mg2+) in the water, resulting in the softener outlet's water hardness ≤0.03mmol/L.

The system controller automatically initiates a regeneration process when the flow rate reaches the set limit. The regeneration process includes several main steps:

  1. Backwashing: Water flows through the bottom distributor upward, flushing and loosening the resin bed, simultaneously removing accumulated suspended particles from the resin surface.
  2. Brine Suction Regeneration: Saturated brine solution is injected into the resin tank through the brine injector after dilution to a concentration of 5-8%. The brine solution flows downward through the deactivated resin bed, regenerating the resin and restoring its original exchange capacity.
  3. Exchange: The exchange process consists of two steps. In the first step, after the regeneration liquid is injected, there is still some regeneration brine in the upper space of the resin tank that has not participated in the regeneration process. In the second step, clean water with the same flow rate as the regeneration liquid is used to regenerate the uninvolved brine through the resin bed. This step is called exchange.
  4. Forward Flushing: The purpose of forward flushing is to remove the residual regeneration waste liquid from the resin bed and clean it until the water meets the required standards.

Project Name   Unit 1T/H 10T/H 25T/H 35T/H 40T/H 50T/H 60T/H 80T/H 100T/H
   
Inlet pressure mpa 0.15-0.25  
Water production T/H 0.8-1.2 9-11 23-27 32-38 35-45 45-55 55-65 70-90 90-110
Raw water turbidity O ≤2
Raw water hardness mmol/L ≤15
Residual hardness of soft water mmol/L ≤0.03
Self-consumption water rate % 4
Power supply   Single-phase electricity 50HZ 220V
Diameter of exchange column Stainless steel head mm     ∅650 ∅750 ∅900 ∅900 ∅1000 ∅1200 ∅1400
Ordinary head mm ∅160 ∅420 ∅640 ∅760 ∅890 ∅900 ∅1000 ∅1180 ∅1400
Resin tank height   mm   1800              
Inlet and outlet water pipeline Solenoid valve mm DN15   DN65 DN65 DN80 DN80 DN100 DN125 DN150
Valve body mm DN20              
Flow meter   L/H 60 160 400 600 1000 1000 2000 2000 2500
Resin filling capacity Solenoid valve KG                  
Total weight of equipment   KG                  
Salt tank size Self-processing mm 225*650 410*650 640*750 640*750 700*850 760*800 760*800 890*800  
  Purchase from outside       800L 1000L 1500 2000      

 

Features:

High Automation Level: This product is designed to have a high level of automation, making it easy and convenient to operate. With its user-friendly interface, the machine can be easily controlled and monitored.

Stable Water Quality: The water quality produced by this product is consistent and reliable. It is equipped with advanced water treatment technology that ensures the purity and safety of the water.

High Efficiency: The machine is engineered to operate at high efficiency, providing fast and effective results. With its state-of-the-art design and technology, it can handle large volumes of water efficiently.

Low Energy Consumption: This product is energy-efficient, making it an eco-friendly option. With its advanced technology, it can produce high-quality results without consuming excessive amounts of energy.

Low Operating Costs: The machine is designed to have low operating costs, making it cost-effective and budget-friendly. With its efficient design and technology, it requires less maintenance and replacement of parts, resulting in lower costs over time.

 

Technical Parameters:

Automatic Control System

The system is incredibly user-friendly and reliable for daily operation. Automated control enables easy utilization through a simple interface for users, providing efficient and seamless performance.

 
Strong Adaptability

The system is designed with a powerful capacity to soften hard water, with a hardness level of up to ≤15mmol/L to residual hardness of ≤0.03mmol/L in a single pass, making it adaptable for widespread usage. It provides unparalleled water softening capabilities with advanced filtering techniques.

 
Cost-Effective Features

The system is optimally designed with low resin and salt consumption, resulting in cost-effective operations, making it a remarkable choice for household and commercial use. The system has a short regeneration time, stable water quality, and low operating costs, making it ideal for long-term efficiency.

 
Lightweight Equipment Design

The equipment is designed with lightweight materials and a compact design, making it portable and easy to install in small spaces without compromising on power and efficiency. The compact size enables users to optimize on space, making it a fantastic choice for smaller homes and businesses where space is a vital concern.

 
Quick and Easy Installation

The system is delivered entirely from the factory, making installation quick and easy with minimal assembly required. Users only need to connect the inlet and outlet pipes and power supply to start water production efficiently.

 

Applications:

The automatic water softener is a versatile tool used for a variety of applications. It is predominantly used for the circulating makeup water in steam boilers, hot water boilers, heat exchangers, steam condensers, air conditioning systems, and direct-fired equipment and systems. In addition, it is also used for domestic water treatment and industrial water treatment in various sectors ranging from food, electroplating, pharmaceuticals, chemicals, printing and dyeing, textiles, electronics, to pre-treatment for desalination systems.

The primary purpose of this tool is to significantly reduce the hardness of the produced water. This is achieved by treating the water with either single-stage or multi-stage water softeners. The treated water is rendered much softer and usable for various industrial and domestic processes. The multi-stage softeners use a series of resin bed exchangers to reduce water hardness to the desired level.

In summary, the automatic water softener is an essential tool that can cater to multiple water treatment needs. It is extensively used in both domestic and industrial settings to reduce water hardness and optimize usability.