FRP Automatic Heavy Duty Water Softener Stainless Steel Tank Dual Tank Efficiency

Place of Origin Taian, Shandong
Brand Name Tonglida
Certification ISO9001 Quality System Certification
Model Number 1T-100T
Minimum Order Quantity 1 unit
Delivery Time As per requirements

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Product Details
Features High Automation Level, Stable Water Quality, High Efficiency, Low Energy Consumption, Low Operating Costs. Product Specifications 1-100T/H
Materials Fiberglass Reinforced Plastic (FRP), Stainless Steel, Carbon Steel Brand Tonglida
Origin Taian, Shandong Product Information Automatic Water Softening Equipment - Dual-Tank, Single-Tank, Continuous Water Production
Application Fields Industrial Boilers, Central Air Conditioning Systems, Heat Exchangers, Hotels, Restaurants, Food And Chemical Industries, Laundry And Dyeing, Medical And Sanitation, Etc.
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Product Description

 

 

Product Description:

The fully automatic water softener comes equipped with a comprehensive automatic control system, and it can be customized as either a single-tank or dual-tank system according to user requirements. The entire system operates automatically, with one tank in use while the other one serves as a backup. Once the operating tank reaches the set water production capacity, it automatically switches to regeneration mode, and the backup tank takes over the operation. The entire softening system works in a fully automatic mode and involves several process stages, including running, backwashing, brine suction, ion exchange, forward flushing, and standby.

Raw water flows through the resin tank, which contains ion exchange resin equipped with an automatic control valve. Na+ exchangeable ions in the resin undergo ion exchange with the cations (Ca2+, Mg2+) in the water, reducing the water hardness of the softener outlet to ≤0.03mmol/L.

Upon reaching the set flow rate, the controller automatically initiates the regeneration process. The process begins with backwashing, where water is directed upward through the bottom distributor to flush and loosen the resin bed and remove accumulated suspended particles from the resin surface.

The next step is brine suction regeneration, where saturated brine solution is injected into the resin tank through the brine injector after dilution to a concentration of 5-8%. The brine solution flows downward through the deactivated resin bed, regenerating the resin and restoring its original exchange capacity. The exchange process consists of two steps. In the first step, clean water with the same flow rate as the regeneration liquid thoroughly regenerates the uninvolved brine through the resin bed, called exchange. In the second step, the regeneration waste liquid in the resin pores is displaced from the resin bed.

Lastly, forward flushing is used to clean the resin bed and remove the residual regeneration waste liquid. The process continues until the water quality meets the required standards.

Project Name   Unit 1T/H 10T/H 12T/H 16T/H 20T/H 25T/H 30T/H 35T/H 40T/H 50T/H 60T/H 80T/H 100T/H
   
Inlet pressure mpa 0.15-0.25  
Water production T/H 0.8-1.2 9-11 11-13 15-17 18-22 23-27 27-33 32-38 35-45 45-55 55-65 70-90 90-110
Raw water turbidity O ≤2
Raw water hardness mmol/L ≤15
Residual hardness of soft water mmol/L ≤0.03
Self-consumption water rate % 4
Power supply   Single-phase electricity 50HZ 220V
Diameter of exchange column Stainless steel head mm         ∅650 ∅650 ∅750 ∅750 ∅900 ∅900 ∅1000 ∅1200 ∅1400
Ordinary head mm ∅160 ∅420 ∅520 ∅520 ∅640 ∅640 ∅760 ∅760 ∅890 ∅900 ∅1000 ∅1180 ∅1400
Resin tank height   mm   1800                      
Inlet and outlet water pipeline Solenoid valve mm DN15   DN50 DN50 DN65 DN65 DN65 DN65 DN80 DN80 DN100 DN125 DN150
Valve body mm DN20                      
Flow meter   L/H 60 160 400 400 400 400 600 600 1000 1000 2000 2000 2500
Resin filling capacity Solenoid valve KG                          
Total weight of equipment   KG                          
Salt tank size Self-processing mm 225*650 410*650 460*730 460*730 640*750 640*750 640*750 640*750 700*850 760*800 760*800 890*800  
  Purchase from outside           800L 800L 1000L 1000L 1500 2000      

 

Features:

Our system boasts an outstanding level of automation, which means that it requires minimal human intervention to maintain stable water quality. This feature saves valuable time and resources by enabling operators to focus on other tasks.

Moreover, our technology is designed to operate at high efficiency, allowing for maximum output with minimal inputs. This translates to significant cost savings and a reduced environmental footprint.

In addition, our system has been engineered to minimize energy consumption, which not only lowers costs but also helps to reduce greenhouse gas emissions. As a result, our clients can enjoy the benefits of a sustainable and eco-friendly solution.

Finally, the low operating costs of our system make it a highly attractive investment for those seeking cost-effective and long-term solutions for their water management needs. Our clients can rest assured that they will enjoy low overheads and a solid return on investment.

 

Technical Parameters:

Our automatic control system offers simple and reliable operation, allowing users to easily manage their water treatment.

The system boasts strong adaptability, capable of softening water with high hardness up to ≤15mmol/L to residual hardness ≤0.03mmol/L in a single pass.

Our system's short regeneration time, low resin and salt consumption results in stable and high quality water, reducing overall operating costs.

The equipment is lightweight, designed to be compact and rational, taking up minimal space in your facility.

Installation is simple - the complete machine is delivered from the factory. All that's needed is to connect the inlet and outlet pipes and power supply to start water production.

 

Applications:

The automatic water softener is a handy tool that is commonly used in various machines and systems to cleanse the water being used. This helps to keep the machines and systems in good condition, and to extend their life. Moreover, the water softener also serves domestic and industrial purposes for various applications. The different industrial sectors that benefit from the use of the automatic water softener are the food, electroplating, pharmaceuticals, chemicals, printing and dyeing, textiles, and electronics industries. It is also used as a pre-treatment tool for desalination systems.

The automatic water softener works efficiently by treating the circulating makeup water in various steam boilers, hot water boilers, heat exchangers, steam condensers, air conditioning systems, and direct-fired equipment and systems. Whether it is for domestic purposes or for industrial use, the water that has undergone treatment by a single-stage or multi-stage water softener will significantly reduce the level of hardness. This guarantees that the water is free from scale buildup and that the machines and systems utilized continue to function properly.

Overall, the automatic water softener is an indispensable tool for individuals and businesses that aim to keep their machines and systems in good condition. The water softener serves many purposes and benefits various industrial sectors by producing high-quality, soft water. By using this tool, individuals can also reduce the possibility of machine and system repair and replacement costs in the future.