Stainless Steel 2 Tank Water Softener System Continuous Dual Tank Water Softener

The fully automatic water softener comes equipped with an extensive automatic control system and can be customized as a single-tank or dual-tank system based on the customer's requirements. The overall system works on an automatic mode, with one tank in use while the other serves as a backup.

The softening tank operates through various stages such as running, backwashing, brine suction, ion exchange, forward flushing, and standby. When the operating tank reaches its set water production capacity, the backup tank automatically takes over the operation, and the operating tank goes into regeneration mode.

The raw water flows through the resin tank containing ion exchange resin equipped with an automatic control valve. The exchangeable ions in the resin undergo ion exchange with the cations in the water that result in the softener's outlet water hardness being less than or equal to 0.03mmol/L. Once the system reaches the set flow rate, the regeneration process automatically starts.

The main steps carried out during the regeneration process are as follows:

1. Backwashing: Water flushes upward through the resin bed to loosen it while simultaneously removing the accumulated suspended particles from the resin surface.
2. Brine Suction Regeneration: After dilution, saturated brine solution is injected through the brine injector into the resin tank. The brine solution flows downwards through the deactivated resin bed, regenerating it and preserving its original exchange capacity.
3. Exchange: This process consists of two steps. In the first step, wherein the regeneration liquid is injected, some regeneration brine remains in the upper space of the resin tank that hasn't yet taken part in the regeneration process. To use this brine, the second step involves using clean water with the same flow rate as the regeneration liquid to regenerate the uninvolved brine throughout the resin bed. This step is called exchange. In the second step, the regeneration waste liquid on the resin pores is displaced from the resin bed.
4. Forward Flushing: The aim of this step is to entirely remove the remaining regeneration waste liquid from the resin bed and clean it until the water meets the required standards.

An elevated level of automation offers numerous advantages, including improved productivity, accuracy, and safety. By incorporating advanced technologies, tasks are completed quicker and with fewer errors.

A stable water quality is vital for various applications, including agriculture, industrial processes, and human consumption. Maintaining stable water quality ensures that equipment operates efficiently and effectively, while minimizing downtime caused by water quality issues.

High efficiency is key to reducing waste and improving overall performance. It ensures that resources are used effectively and that processes are optimized for maximum output.

Low energy consumption helps to minimize environmental impact and reduce costs. Energy-efficient technologies reduce electricity usage, resulting in savings on utility bills and reducing carbon emissions.

Low operating costs are essential for ensuring that businesses remain competitive and profitable. By minimizing overhead expenses, companies can allocate more resources toward research and development, hiring, and other critical areas without compromising performance.