Stainless Steel Automatic Water Softening Plant For Boiler 1-100T/H Output Tonglida

Place of Origin Taian, Shandong
Brand Name Tonglida
Certification ISO9001 Quality System Certification
Model Number 1T-100T
Minimum Order Quantity 1 unit
Delivery Time As per requirements

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Product Details
Features High Automation Level, Stable Water Quality, High Efficiency, Low Energy Consumption, Low Operating Costs. Product Information Automatic Water Softening Equipment - Dual-Tank, Single-Tank, Continuous Water Production
Product Specifications 1-100T/H Origin Taian, Shandong
Materials Fiberglass Reinforced Plastic (FRP), Stainless Steel, Carbon Steel Application Fields Industrial Boilers, Central Air Conditioning Systems, Heat Exchangers, Hotels, Restaurants, Food And Chemical Industries, Laundry And Dyeing, Medical And Sanitation, Etc.
Brand Tonglida
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100t/h water softener for steam boiler
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Product Description

 

 

Product Description:

The fully automatic water softener is a highly advanced system that comes equipped with a comprehensive automatic control system. It can also be customized based on the user's requirements for a single-tank or dual-tank system. The entire system operates automatically, with one tank in use while the other serves as a backup. Once the operating tank reaches its set water production capacity, it automatically goes into regeneration mode, while the backup tank takes over the operation.

The whole softening system is designed to work in a fully automatic mode, and the operation of the softening tank includes several process stages: running, backwashing, brine suction, ion exchange, forward flushing, and standby. The raw water is directed through the resin tank containing ion exchange resin, which has an automatic control valve. Here the exchangeable ions Na+ in the resin are exchanged with the cations (Ca2+, Mg2+) in the water, leading to the water hardness level of the softener outlet to become ≤0.03mmol/L according to the user's requirements.

Once the system reaches the set flow rate, the controller will initiate the regeneration process automatically. There are four main steps involved in the regeneration process:

  • Backwashing: Water is directed upward through the bottom distributor to flush and loosen the resin bed, removing accumulated suspended particles from the resin surface simultaneously.
  • Brine Suction Regeneration: Saturated brine solution is injected into the resin tank through the brine injector after dilution to a concentration of 5-8%. The brine solution flows downward through the deactivated resin bed, regenerating the resin, and restoring its original exchange capacity.
  • Exchange: The exchange process consists of two steps. In the first step, after the regeneration liquid is injected, there is still some regeneration brine in the upper space of the resin tank that has not participated in the regeneration process. To fully utilize this brine, clean water with the same flow rate as the regeneration liquid is used to thoroughly regenerate the uninvolved brine through the resin bed. This step is called exchange. In the second step, the regeneration waste liquid in the resin pores is displaced from the resin bed.
  • Forward Flushing: The purpose of forward flushing is to completely remove the residual regeneration waste liquid from the resin bed and clean it until the water meets the required standards.

The fully automatic water softener is an advanced water treatment solution that provides a continuous supply of soft water and guarantees automatic regeneration, allowing you to enjoy softened water without any hassle.

Project Name   Unit 1T/H 10T/H 20T/H 30T/H 35T/H 40T/H 50T/H 60T/H 80T/H 100T/H
   
Inlet pressure mpa 0.15-0.25  
Water production T/H 0.8-1.2 9-11 18-22 27-33 32-38 35-45 45-55 55-65 70-90 90-110
Raw water turbidity O ≤2
Raw water hardness mmol/L ≤15
Residual hardness of soft water mmol/L ≤0.03
Self-consumption water rate % 4
Power supply   Single-phase electricity 50HZ 220V
Diameter of exchange column Stainless steel head mm     ∅650 ∅750 ∅750 ∅900 ∅900 ∅1000 ∅1200 ∅1400
Ordinary head mm ∅160 ∅420 ∅640 ∅760 ∅760 ∅890 ∅900 ∅1000 ∅1180 ∅1400
Resin tank height   mm   1800                
Inlet and outlet water pipeline Solenoid valve mm DN15   DN65 DN65 DN65 DN80 DN80 DN100 DN125 DN150
Valve body mm DN20                
Flow meter   L/H 60 160 400 600 600 1000 1000 2000 2000 2500
Resin filling capacity Solenoid valve KG                    
Total weight of equipment   KG                    
Salt tank size Self-processing mm 225*650 410*650 640*750 640*750 640*750 700*850 760*800 760*800 890*800  
  Purchase from outside       800L 1000L 1000L 1500 2000      

 

Features:

High Automation Level: Our system boasts a highly advanced level of automation, meaning that you can rely on it to run smoothly and efficiently with minimal input required from you. This makes it a great choice for those who want to save time and effort when it comes to managing their water quality.

Stable Water Quality: We understand how important it is to maintain high quality water, which is why our system is designed to provide stable water quality that meets or exceeds industry standards. You can trust our system to deliver the reliable results you need, time after time.

High Efficiency: With our system, you can enjoy greater efficiency than ever before. Our innovative technology is designed to maximize water quality while minimizing waste, helping you to save time, money, and resources over the long term.

Low Energy Consumption: Our system is designed to operate with maximum efficiency, which means that it consumes less energy than traditional water treatment systems. This not only helps you to save money on your energy bills, but also reduces your carbon footprint, making it a more environmentally sustainable choice.

Low Operating Costs: By combining high efficiency, low energy consumption, and minimal maintenance requirements, our system delivers exceptional value for money. You can enjoy low operating costs over the long term, without compromising on performance or effectiveness.

 

Technical Parameters:

Automatic Water Softener

If you are looking for simple and reliable operation for water softening, then our automatic water softener is perfect for you. The equipment is user-friendly, with automatic control for easy handling.

Our water softener has strong adaptability and can soften high hardness water up to ≤15mmol/L in a single pass. The residual hardness level of the water after treatment will be ≤0.03mmol/L, providing you with longer-lasting and better-quality water.

The water softener requires a short regeneration time with low resin consumption, salt consumption, and operating costs. Additionally, it provides stable water quality with low operating costs.

The equipment is lightweight and has a compact and rational design, which minimizes the required footprint. This makes it ideal for both residential and commercial use.

The water softener is delivered fully assembled from the factory, with simple and straightforward installation. To start producing water, all that is required is to connect the inlet and outlet pipes and power supply.

 

Applications:

The automatic water softener serves an essential purpose in various steam boilers, hot water boilers, heat exchangers, and air conditioning systems. It is also used in steam condensers and direct-fired equipment and systems. Moreover, it is widely used for industrial water treatment in numerous sectors ranging from food, pharmaceuticals, chemicals, printing and dyeing, electronics, to pre-treatment for desalination systems.

The single-stage or multi-stage water softeners are effective in treating the hardness of the produced water. The water softener ensures the circulating makeup water of the systems are free from unwanted impurities.

Aside from industrial use, water softener is also critical for domestic water treatment. The water softener ensures the quality of the water is safe for consumption by significantly reducing water hardness.

In conclusion, the automatic water softener plays a vital role in keeping the quality of water in different systems and industries, ensuring that they are free from impurities, and safe for consumption.